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P250-K2 EP-HD Heavy Duty Interlocked Pan Conveyor Chain for Cement Plants

P250-K2 EP-HD Heavy Duty Interlocked Pan Conveyor Chain for Cement Plants

P250-K2 EP-HD heavy duty interlocked pan conveyor chain: 250 mm pitch, 30 mm pin, 90 mm sidebar, 650 kN.

Model:P250-K2 EP-HD
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If you have drawings, please email to sales@shiningco.com.

  • Features
  • Specifications
  • Service

Overview

The SHINING P250-K2 EP-HD heavy duty interlocked pan conveyor chain is the high-tonnage build of our P250-K2 EP pan conveyor line for cement plants. It runs on the same 250 mm pitch with 90 mm sidebars in 12 mm plate, a 30 mm pin in a 45 mm bush, attachment plates at every pitch for the pans, and a minimum tensile strength of 650 kN.

It is the chain for the stretches where a pan conveyor works hardest: hot clinker off the kiln and cooler discharge, long centres and steep climbs to the clinker silo top, with full pans and abrasive material all day. The interlocked joints hold the line on the way up, so the pans stay butted edge to edge.

The light-duty build of the same P250-K2 EP line has its own page - see the P250-K2 EP Interlocked Pan Conveyor Chain.

Applications in the Cement Plant

  • Kiln and cooler discharge: the highest-tonnage hot clinker duty, straight off the kiln outlet and cooler.

  • Long steep inclines: long centres and grades up to 37 degrees on the climb to the clinker silo top.

  • Heavy pan conveyor retrofit: dimension-for-dimension replacement for a worn heavy chain on an existing conveyor.

  • High-capacity clinker silo feed: full pans on long centres, day in and day out.

Features

Interlocked Joints on the Climb

The outer link plates are waisted at both ends and the inner plates carry raised bosses beside the pitch holes. The joint closes against these stops: it articulates freely in the line of travel and cannot fold back on itself. On the loaded up-run the links cannot rotate back and open a gap between the pans - the hot clinker stays on the pans.

90 mm Sidebar in 12 mm Plate

The deep, heavy sidebar carries the bending load of a full pan over long centres, and the bent form keeps the carrying line close under the material bed.

Attachment Plates at Every Pitch

Pans bolt to the attachment plates at every pitch, so the load is shared along the chain line - the spacing is set for the heaviest clinker loads.

Heat-Treated Pin and Bush

The 40Cr/42CrMo pins are surface induction-hardened and the 20Cr/20CrMo bushes are carburized, so the wear is taken at the pin and bush bearing surfaces where it can be managed, and the chain keeps its pitch.

Made to Your Drawing

Sidebar height, plate thickness and the fixing pattern are made to your drawing or to a worn link, so the chain drops into the existing conveyor.

Matched Sprockets

Matching sprockets are built from the same works to the same drawing, so chain and sprocket wear together.

Specifications

The table gives the heavy-duty build of the chain: the outline and joint dimensions with the tensile rating.

P250-K2 EP-HD heavy duty interlocked pan conveyor chain

ParameterP250 heavy duty
Chain pitch P (mm)250.0
Overall link length L (mm)410.0
Sidebar height H (mm)90.0
Height above pitch line h1 (mm)70.0
Overall height h2 (mm)115.0
Sidebar thickness T (mm)12.0
End-to-pin distance E (mm)80.0
Pin diameter d1 (mm)30.0
Bush outside diameter d2 (mm)45.0
Width between inner plates b1 (mm)62.0
Tensile strength Q min. (kN)650

Material and heat treatment are selected for the duty. The sidebars and attachment plates are cut from quenched-and-tempered 40Cr/40Mn alloy steel - they carry the chain load. The 40Cr/42CrMo pins are surface induction-hardened and the 20Cr/20CrMo bushes are carburized, so the wear is taken at the pin and bush surfaces where it can be managed, and the full service life of the chain is extended.

Matching sprockets are covered too: the customized sprocket built for this 250 mm pitch chain has its own page - see the P250M14-C-8T Customized Sprocket.

Why SHINING for Cement-Plant Chain

SHINING has manufactured conveyor chain and sprockets for cement plants for over twenty years, with drop forging, welding, machining and heat treatment under our own control. Every production batch is tensile-tested before shipment, and our quality system is certified to ISO 9001:2015 (46026Q00958R053) and ISO 14001:2015 (46026E00959R053).

We build to interchange. Send the OEM part number, an old link or a drawing, and we will confirm the match and reproduce it dimension-for-dimension, with sprockets and attachments cut to suit.

Service & Support

Standard production lead time is 60 days from receipt of the order and confirmation of the drawing. For breakdowns and planned shutdowns we can discuss an expedited slot - tell us your date and we will plan the delivery around it.

Our engineers support station and duty review, chain selection, wear and elongation analysis, maintenance planning, and genuine replacement parts. Send your conveying duty and we will size the chain for you.

Contact Us

Tell us your duty, your drawing or the OEM part number, and our engineers will come back with the right chain and a price. Email the sales team at sales@shiningco.com.

Please Contact Us!

If you have drawings, please email to sales@shiningco.com.

FAQs aboutP250-K2 EP-HD Heavy Duty Interlocked Pan Conveyor Chain for Cement Plants

How do I get a quote for cement chain and sprocket

Send us the chain number or OEM part number (or a drawing / sample), the chain length, and the duty - material handled, temperature, load and speed. We will come back with a specification and a price.

What certification do you hold?

SHINING is certified to ISO 9001:2015 and ISO 14001:2015. Inspection reports and certificates of conformance are issued with every order.

Do you make non-standard or custom chain?

Yes. Non-standard pitches, special attachments, custom scraper or flight spacing, alternative materials and surface treatments are all routine for us.

Do you supply the sprockets as well as the chain?

Yes, and we recommend it. Chain and sprocket should be engineered as one system. We supply solid, split and segmental sprockets, tooth-cut to the actual pitch of the chain.

Can you supply a spare from a sample or an old part?

Yes. Send a worn sample or a short length and we will reverse-engineer it - pitch, plate and attachment geometry - and manufacture to the agreed specification.

What is the minimum order quantity?

MOQ is 30 meter for chain - a cement conveyor set runs 30 to 50 meter and is always heavy-duty, so one order covers a full line. Sprockets are quoted per piece.

What is your lead time?

Our standard production lead time is 60 days from receipt of the order and confirmation of the drawing. For urgent breakdowns, tell us the deadline and we will confirm what can be pulled forward.

How long does a cement plant chain last?

Life depends on the duty - material, temperature, speed and load - not one figure. Judge it by elongation: a correctly specified, heat-treated chain stays within the take-up range far longer. Tell us the duty and we will set the specification.

Can you replace the chain on our existing conveyor without changing the drive?

Yes. Our chains and sprockets interchange with the major international cement-chain brands. Send the OEM part number or a drawing and we will confirm the match; a short length of the original chain lets us measure and match it exactly.

If you have drawings, please email to sales@shiningco.com.