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Block conveyor chain for sugar mill diffusers

Block conveyor chain for sugar mill diffusers

Block conveyor chains for sugar mill diffusers: four styles, 200-300 mm pitch, 175-1350 kN tensile.

Model:P200/P250/P300 Block Chain
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If you have drawings, please email to sales@shiningco.com.

  • Features
  • Specifications
  • Service

Overview

SHINING block chains for cane sugar diffusers come in four standard styles - Style I to Style IV - in pitches of 200 mm, 250 mm and 300 mm. A block chain is a simple, highly effective conveying chain: block links carried on through-pins, few moving parts, and a flat, steady carrying surface.

The four styles cover a minimum ultimate strength from 175 kN to 1,350 kN, so a standard style can be matched to the diffuser duty. Alongside the standard styles, block and pin dimensions, attachments and widths are made to your drawing, so a replacement drops straight into an existing conveyor.

Applications

  • Cane Sugar Diffusers: the duty these four block chain styles are dimensioned for.

  • Low-Speed Conveying: where a flat, steady carrying surface matters more than speed.

  • Bulk Materials and Powder: carrying loose product on a flat surface.

  • Replacement Duty: dropping into an existing block-chain line.

Features

Block Construction

The chain is built from block links carried on through-pins - a simple but highly effective low-speed conveying form with few moving parts.

Four Standard Styles

Styles I to IV cover 200, 250 and 300 mm pitches with minimum ultimate strengths from 175 kN to 1,350 kN, so a standard style can be matched to the duty instead of a special.

Simple, Strong and Effective

Fewer parts than a roller chain of the same duty means less to wear and less to replace, while the block design still carries the load of a busy line.

Low-Speed Conveying Duty

It is made for low-speed conveying systems where a flat, steady carrying surface matters more than speed.

Made to Your Drawing

Block and pin dimensions, attachments and widths are made to your drawing so the chain drops into an existing conveyor.

Specifications

Standard dimensions of the four diffuser block chain styles are given below. Block and pin dimensions, widths and attachments can also be made to your drawing - send us the drawing or an old link and we will reproduce it.

Chain No.StylePitch P (mm)E (mm) minSidebarPinBush R (mm)Weight (kg/ft)Min. Ultimate Strength Q (kN)
T (mm)H (mm)D (mm)A (mm)
Block chain P=200I20027.08.045.019.357.025.02.99175
Block chain P=200II20027.08.045.019.357.025.02.83210
Block chain P=250III25034.016.075.031.887.438.08.11600
Block chain P=300IV30052.020.0110.044.3117.050.016.691350

Dimensions are taken from the SHINING sugar chain catalogue; weight is per foot. Other pitches, attachments and material options are available on request.

Style Drawings

The four drawings below show the outside construction of each style - Nos. 1 to 4 in the drawings correspond to Style I to Style IV in the table above.

Style I - Block chain P=200 · Min. Q 175 kN

Style I — Block chain P=200 · Min. Q 175 kN

Style II - Block chain P=200 · Min. Q 210 kN

Style II — Block chain P=200 · Min. Q 210 kN

Style III - Block chain P=250 · Min. Q 600 kN

Style III — Block chain P=250 · Min. Q 600 kN

Style IV - Block chain P=300 · Min. Q 1,350 kN

Style IV — Block chain P=300 · Min. Q 1,350 kN

Why SHINING for Block Chain

SHINING has manufactured conveyor chain and sprockets for sugar mills for over twenty years, with drop forging, welding, machining and heat treatment under our own control. Every production batch is tensile-tested before shipment, and our quality system is certified to ISO 9001:2015 (46026Q00958R053) and ISO 14001:2015 (46026E00959R053).

We build to interchange. Send the OEM part number, an old link or a drawing, and we will confirm the match and reproduce it dimension-for-dimension, with sprockets and attachments cut to suit.

Service & Support

Standard production lead time is 60 days from receipt of the order and confirmation of the drawing. For breakdowns and planned shutdowns we can discuss an expedited slot - tell us your date and we will plan the delivery around it.

Our engineers support station and duty review, chain selection, wear and elongation analysis, maintenance planning, and genuine replacement parts. Send your conveying duty and we will size the chain for you.

Contact Us

Tell us your duty, your drawing or the OEM part number, and our engineers will come back with the right chain and a price. Email the sales team at sales@shiningco.com.

Please Contact Us!

If you have drawings, please email to sales@shiningco.com.

FAQs aboutBlock conveyor chain for sugar mill diffusers

Do you supply the sprockets as well as the chain?

Yes, and we recommend it. Chain and sprocket should be engineered as one system. We supply solid, split and segmental sprockets, tooth-cut to the actual pitch of the chain.

What is the typical lead time?

Standard lead time is 60 days from receipt of the order and confirmation of the drawing; minimum order is 100 meter of chain. Crush-season timing matters - tell us your start date and for urgent breakdowns we can discuss an expedited slot.

Can you match our existing mill's chain that is not in your catalogue?

Yes - OEM and replacement manufacturing are our core business. Send the old chain, a drawing or the pitch, inside width, pin diameter and attachment pattern, and we reproduce it dimension-for-dimension, with matching sprockets.

Can you supply a spare from a sample or an old part?

Yes. Send a worn sample or a short length and we will reverse-engineer it - pitch, plate and attachment geometry - and manufacture to the agreed specification.

What is the minimum order quantity?

MOQ is 100 meter for chain. Sprockets are quoted per piece.

What certifications and documentation do you provide?

SHINING holds ISO 9001:2015 and ISO 14001:2015 certification covering the R&D and production of chains and sprockets, both valid to 21 July 2029. Every production batch is dimensionally inspected and tensile-tested, and Mill Test Certificates and insp

If you have drawings, please email to sales@shiningco.com.