The Impact of Summer on Conveyor Chains: Challenges and Solutions
 Aug 01, 2024|View:271

The Impact of Summer on Conveyor Chains: Challenges and Solutions

Will the summer season have adverse effects on your transmission parts? My answer is yes!

When summer comes, it is best to carry out comprehensive maintenance for construction machinery. Transmission parts (including conveyor chains, sprockets, and gears) are crucial in various industries, like manufacturing, mining, elevating, and equipment. These parts facilitate smooth and efficient movement, ensuring productivity and operational efficiency. The summer season brings unique challenges to the maintenance and performance of chain components.

Increased Wear and Tear

High temperatures cause changes in lubricants, degrading their viscosity and lubrication performance while accelerating oxidation and deterioration. The heat can lead to increased friction between moving parts, influencing strength and hardness, which will affect transmission accuracy and service life. Thermal stress may also cause cracks or deformation in components, leading to equipment failure.

Solutions:

  • Choose high-viscosity and high-temperature grade lubricants.

  • Implement more frequent maintenance during the summer to ensure chain links are lubricated and inspected for signs of wear.

High Temperature and Deformation

Significant temperature variations will cause chain link deformation. High temperatures will increase the stretching of metal chain links, causing the chain to shock, twist, wear, and potentially causing chain damage or falling off.

Solutions:

  • Regularly monitor and adjust chain tension during the summer months.

  • Choose suitable temperature-resistant materials to mitigate the effects of high temperatures.

  • Use high-quality lubricants to help protect chain links from excessive wear.

Dust and Moisture

In different areas, summer brings various climate changes; some areas will be dry and dusty, while others will be wet. In dry conditions, dust and debris may accumulate on chain links, interfering with lubricants and reducing wear resistance. During the rainy season, high humidity can infiltrate the metal chains, increasing the risk of corrosion, leading to rust, and weakening the structure of chains.

Solutions:

  • Utilize corrosion-resistant materials, such as stainless steel or surface-coated chains.

  • Apply anti-corrosion treatments like lubricants to combat the effects of humidity.

Increased Load and Usage

Summer is a peak season for many industries, leading to increased load and usage of conveying systems. The high demand may strain the chains, causing metal fatigue, accelerated wear, and potential breakdowns if the system does not get adequate maintenance.

Solutions:

  • Conduct thorough inspections before the summer season to ensure that conveyor chains are in optimal condition.

  • Maintain regular maintenance and warranty checks.

The summer season presents a unique set of challenges for the maintenance and performance of conveyor chains. By understanding the impacts of high temperatures, dust, increased load, and humidity, industries can implement proactive measures to mitigate these effects. Regular maintenance, the use of appropriate materials and lubricants, and strategic planning are key to ensuring the longevity and efficiency of conveyor chains during the summer months.

Through these efforts, businesses can maintain operational continuity and avoid costly disruptions. At the same time, manufacturers are constantly improving and upgrading their products, working hard to enhance their ability to cope with climate change in terms of raw materials, processing, heat treatment, and storage.

Shining is a leading supplier of chain transmission products in China. We welcome cooperation from global purchasers. Welcome to contact us.


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